Pipe Repair Contractor Case – For Multiple Repairs

£178.66£406.55 inc. Vat

For regular users, the Case contains enough products to make up to six permanent live leak repairs on pipes of varying diameters

SKU: SYL-PRO Category:

Description

The SylWrap Pipe Repair Contractor Case contains enough products to carry out up to six emergency live leak repairs on pipes of all types and diameters in under 30 minutes.

It has been designed for regular users, offering a cheaper cost per repair than when buying individual Pipe Repair Kits. The red Case itself is robust and easy to store both on the van and on site.

Whenever an emergency pipe repair is required, the user simply has to reach for the Case, where they will find everything they need to permanently fix a burst or leaking pipe.

SylWrap Contractor Cases have been approved for use by several of the United Kingdom’s water companies, who keep cases on their vans for carrying out emergency live leak repairs to burst pipes and water mains. The case offers a simple to use, more versatile and lightweight alternative to heavy pipe repair clamps.

Repairs can be made to pipes of any size made from copper, PVC plastics, steel, stainless steel, malleable iron, GRP, ceramic, clay, concrete, lead, and rubber.

All the products in the Contractor Case have been WRAS approved and so can be used safely on pipes carrying drinking water. Repairs are pressure resistant up to 30 bar, temperature resistant to 200ºC and can be performed on pipes carrying hot and cold water and chemicals.

SylWrap Pipe Repair Contractor Case details – How to carry out an emergency pipe repair

Each Contractor Case contains Superfast Epoxy Putty, Wrap & Seal Pipe Burst Tape and SylWrap HD Pipe Repair Bandages.

Superfast Epoxy is a hand-kneaded putty which is applied to pipework to help seal the leak. It removes step from joints and facilitates the application of Wrap & Seal. To use a Superfast Epoxy Stick, you cut off the amount of putty required and mix it by hand until it turns a uniform colour before applying it to the area of pipe requiring repair.

Wrap & Seal Pipe Burst Tape is a waterproof repair tape which stretches by 300%. It is made from self-fusing silicone and when wrapped over pipework, fuses into a solid rubber band which seals the leak.

Multiple Wrap & Seals can build a repair with high pressure resistance. To calculate the number of Wrap & Seal Tapes that are required for a specific application, please use the Repair Calculator tab.

SylWrap HD Pipe Repair Bandage is a fibreglass repair wrap with a water-activated resin. It is wrapped over the Pipe Burst Tape and will set rock-hard, providing an impact resistant, protective layer over the initial repair.

There are 11 different variations of the Contractor Case available. Each Case contains different product quantities for the repair of different pipe sizes. For an exact breakdown of what each Case contains and the pipe diameters Sylmasta recommend its use with, please see the Size Guide.

If you require further information about the most suitable Contractor Case for your type of application, please contact Sylmasta and a technician will be happy to advise. If you do not see a Contractor Case listed which meets your requirements, Sylmasta can also offer customised Contractor Cases tailor made to your specific needs.

Benefits of a SylWrap Pipe Repair Contractor Case

  • Contains enough products to carry out up to six live leak repairs at a cheaper cost per repair than purchasing individual kits
  • Easy to store on site or on the van. As soon as an emergency pipe repair is required, the Case is there to repair the problem
  • Repairs can be carried out in under 30 minutes by simply following the instructions provided
  • Offers a low-cost alternative to hiring a contractor or seeking replacement parts

Applications

  • Copper pipe repair, PVC plastic pipe repair, steel pipe repair, iron pipe repair, GRP pipe repair, ceramic pipe repair, concrete pipe repair, lead pipe repair, rubber pipe repair
  • Regular users who require speed and ease of use, such as water companies, treatment works, petrochemical plants and oil rigs
  • WRAS approved for repairs to pipes carrying drinking water
  • High pressure repairs up to 30bar and extreme temperature repairs to 200ºC

Pipe Size Guide

The Size Guide lists the quantity of Pipe Repair Bandages and Wrap & Seal Pipe Burst Tapes each Contractor Case contains, the number of repairs and the pipe diameters that the Case can be used for.

Product Code Bandages Wrap & Seal No. of Repairs Pipe Diameters
SYL-PRO-206 6 x SYL206HD 8 x Small
25mm x 2m
Up to 6 15 - 25mm
SYL-PRO-15-50 3 x SYL206HD
3 x SYL309HD
8 x Small
25mm x 2m
Up to 6 15 - 50mm
SYL-PRO-15-150 1 x SYL206HD
1 x SYL309HD
1 x SYL412HD
1 x SYL616HD
3 x Small
25mm x 2m
3 x Large
50mm x 4m
Up to 4 15 - 150mm
SYL-PRO-15-300 1 x SYL206HD
1 x SYL309HD
1 x SYL412HD
1 x SYL616HD
1 x SYL633HD
2 x Small
25mm x 2m
4 x Large
50mm x 4m
Up to 5 15 - 300mm
SYL-PRO-309 6 x SYL309HD 8 x Small
25mm x 2m
Up to 6 25 - 50mm
SYL-PRO-412 4 x SYL412HD 2 x Small
25mm x 2m
4 x Large
50mm x 4m
Up to 4 50 - 100mm
SYL-PRO-50-150 2 x SYL412HD
2 x SYL616HD
2 x Small
25mm x 2m
4 x Large
50mm x 4m
Up to 4 50 - 150mm
SYL-PRO-616 4 x SYL616HD 2 x Small
25mm x 2m
4 x Large
50mm x 4m
Up to 4 100 - 150mm
SYL-PRO-100-300 2 x SYL616HD
2 x SYL633HD
4 x Large
50mm x 4m
Up to 4 100 - 300mm
SYL-PRO-633 4 x SYL633HD 4 x Large
50mm x 4m
Up to 4 150 - 300mm
SYL-PRO-866 2 x SYL866HD 2 x X-Large
50mm x 11m
Up to 2 300 - 600mm

Each Case contains 1 x 114g Superfast Steel Epoxy Putty Stick and nitrile gloves.

The size of each Pipe Repair Bandage is included on the downloadable PDF version of the Contractor Case Size Guide, available under the Downloads tab.

Repair Calculator

The below calculator can be used to determine how many rolls of Wrap & Seal are required for a live leak repair up to a specified pressure resistance.

Enter water pressure, the diameter of the pipe in millimetres and the length of the crack. For pinhole leaks, leave the repair length field blank.

Once you have entered your data, selecting the size of a Wrap & Seal Tape will show you the quantity of that specific tape required to complete the repair.

Calculations serve as a guide to potential maximum pressure resistance only. Actual pressure resistance depends upon pipe material, condition, hole size, leak type and tension maintained during wrapping. If you are unsure, then more than one Wrap & Seal can be used to stop the leak.

Case Studies

Live leak pipe repair made to an alcohol line at a sugar mill in Costa Rica
A sugar mill in Costa Rica seal a 70mm pipe running vertically up a tower after alcohol juice extracted during cane fermentation was found spraying out a pinhole at 2 bar pressure
An underground cement coated steel pipe leaking through an 80mm long split is repaired using a SylWrap Pipe Repair Contractor Case
A live leak repair is made to an underground cement coated steel pipe supplying potable water in Mexico after removal of the outer shell revealed a 80mm split in the line
A stainless steel pipe in a biodigester tank at a pig farm undergoes repair using a SylWrap Universal Pipe Repair Kit
A leaking stainless steel pipe damaged inside a biodigester tank at a pig farm is sealed after an initial repair attempt via patch welding was discovered to have failed
A cracked water supply pipe in Libya having undergone a completed repair with a SylWrap Universal Pipe Repair Kit
Water pipes located above and below ground as part of a network servicing a town in Libya required live leak repair to seal cracks without disrupting supplies
A 150mm steel pipe elbow bend leaking at a quarry wash plant undergoes repair with a SylWrap Standard Pipe Repair Kit
When a quarry in the UK could not fit a pipe repair clamp around a leaking 150mm steel 90 degree elbow bend, they instead used a SylWrap Pipe Repair Kit to seal the line
A steel pipe in a district heating system leaking from a pinhole undergoes a live leak repair using a SylWrap Pipe Repair Contractor Case
A steel pipe suspended in the ceiling of a building as part of a district heating system undergoes a live repair after a pinhole leak began causing substantial water damage
A SylWrap Live Leak repair made to a pinhole leak on a 6 bar 150mm elbow joint with a pinhole leak
An elbow joint leaking from a pinhole in a Malaysia pumping house undergoes a live leak repair under 6 bar pressure which enabled systems to remain operational
Sylmasta repair a 200mm underground oil fuel line in Brega, Libya suffering from a crack caused by heavy corrosion
A corroded underground 200mm fuel oil in Libya leaking through a small crack is sealed with a repair pressure resistant to 44 bar and capable of withstanding temperatures of up to 70°C
A leaking 100mm UPVC pipe at Bahrain International Airport undergoes a live leak repair using a SylWrap Pipe Repair Contractor Case
Systems are kept operational at Bahrain International Airport thanks to an under pressure repair on a 100mm UPVC pipe leaking from a step joint
A 2 metre section of 650mm pipe buried in an inspection chamber was discovered to be leaking, excavated and then sealed using SylWrap pipe repair products
Coupling joints connecting a 2 metre long section of 650mm ductile iron pipe with a water line buried in an old inspection pit are sealed after they were discovered to be leaking
A PCCP pipe stub leaking through several cracks undergoes a live leak repair in Saudi Arabia
After several failed repair attempts, a cracked 250mm PCCP stub under 4 bar pressure with no isolation valve in Saudi Arabia undergoes a live leak repair followed by reinforcement
A water return pipe in a Lonndon hospital air conditioning unit undergoes a SylWrap repar to ensure that the system could remain in operation
On a day when temperatures in London hit 27ºC, a burst 300mm pipe forced the shutdown of a hospital air conditioning system until a SylWrap repair was made
A leaking asbestos cement pipe with water escaping from a sleeve undergoes repair in Mexico using a SylWrap Pipe Repair Kit
Leaks at both ends of a sleeve on a buried 600mm asbestos cement pipe are permanently sealed to prevent any more fluid escaping by a water utility company in Mexico
Pipe bridges leaking from rusting riveted joints undergo a leak repair and reinforcement using SylWrap HD Pipe Repair Bandage
Two 20m pipe bridges leaking sewage into a stream from numerous corroded joints undergo repair and reinforcement, extending their lifespan at a fraction of the cost of replacement
Pipe repair of a central heating system in a church which had begun to leak around a welded joint suffering from corrosion
Sylmasta repair heavy damage and encapsulate a leaking welded joint between a 100mm cast iron pipe and a 50mm steel pipe in a church central heating system
A stainless steel pipe in a biomass power plant at a UK farm required a different live leak repair using a SylWrap Universal Pipe Repair Kit
Leaking stainless steel pipework located 20 feet up the inside of a heating tank in a farm's biomass plant could only be reached via a ladder, requiring a lightweight repair method
A 900mm steel pipe in an oil well in Argentina was badly corroded and leaking before Sylmasta carried out a repair
Corrosion caused a 900mm steel pipe in an oil well to rupture and when a repair clamp failed to seal the crack because it was located on a tee, Sylmasta provided a flexible alternative
Repair of a heavily corroded pipe in a district heating system made using a SylWrap Universal Pipe Repair Kit
The repair of leaking, corroded pipes in a district heating system ensured a council did not have to turn residents' heating off in the depths of winter to fit replacement parts
A pierced plastic pipe in a quarry wash plant undergoes a leak repair using a SylWrap Standard Pipe Repair Kit
A pierced 300mm plastic pipe feeding the aggregate wash plant at a quarry in the United Kingdom undergoes leak repair, avoiding a disruptive shutdown to fit a replacement
A ruptured cast iron water supply pipe is removed, repaired and then reconnected to the water network in a Sylmasta pipe repair
A ruptured section of a 100-year-old cast iron water supply pipe is removed, repaired and reconnected to the network with a Sylmasta repair holding 20bar pressure
Pipe repair carried out to a wastewater pipe made of cast iron in a central London hotel
A cracked cast iron wastewater pipe in a London hotel required a quick repair to prevent one of the most prestigious rooms having to be closed to the public
Repair of a plastic PVC pipe which formed part of a swimming pool filtration system in a leisure centre
Live leak repair carried out to an inaccessible PVC plastic pipe which formed part of a swimming pool filtration system, negating the need for the disassembly of half the system
The repair of a leaking pipe in a sprinkler system at a British furniture company's workshop carried out using a SylWrap Standard Pipe Repair Kit
A furniture company repaired a pinhole leak on a steel pipe in their factory's sprinkler system after being initially informed that the only solution was to replace the damaged section
Repair of a leaking hot water pipe on a farm carried out using a SylWrap Universal Pipe Repair Kit
After contractors accidentally cut into an underground heating pipe with insulation lagging during construction work on a farm, a live leak repair kept the hot water on
A CHP System Repair carried out on a leaking pipe in a pant at an automotive safety supplier in the United Kingdom
A live leak repair to a high temperature elbow in a CHP Plant ensured an automotive safety supplier factory did not undergo a disruptive shutdown of power for a replacement
A contaminated water pipe repair carried out in a Power Plant in Puerto Rico using Sylmasta products
The repair of a contaminated water pipe in a Puerto Rican Power Station helped keep the plant working at full capacity when Hurricane Maria hit the island
A live repair carried out on a water main which had been leaking for the previous 15 years
A burst underground steel water main in the UK which had been leaking for 15 years after being written off as unrepairable is finally sealed in a live leak repair
A contaminated water pipe at a wastewater treatment works in the United Kingdom is repaired after being accidentally breached during construction work
Catastrophe was averted at a Wastewater Treatment Works in the UK thanks to a live leak repair carried out after a contaminated water pipe was mistakenly cut through

Videos

High pressured live leak repair on a steel pipe
A live leak demonstration at a water utility company’s depot carried out as part of the Sylmasta Pipe Repair Roadshow 2020.

YouTube video

 

Live leak repair on a 6″ elbow joint
A pinhole live leak repair carried out on a 6″ steel pipe elbow joint at a pumping station in Malaysia.

YouTube video

 

Live leak repair on a 95mm steel pipe
A test live leak repair carried out to a 95mm steel pipe at Sylmasta HQ.

YouTube video

 

Emergency repair of a pressurised leak (part one)
Part one of a live leak repair carried out using a SylWrap Universal Pipe Kit, showing the application of Wrap & Seal Pipe Burst Tape.

YouTube video

 

Emergency repair of a pressurised leak (part two)
The second part of the pressurised leak repair, showing the overwrapping with a SylWrap Pipe Repair Bandage.

YouTube video

PDF Downloads

Data Sheets
SylWrap Pipe Repair Contractor Case TDS

Size Guides
SylWrap Pipe Repair Contractor Case Size Guide

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